Continuously Precise Linear Movements In The Mold

New developments from Servomold are the servo linear actuators of the SLA series and (on the left side) the servo worm actuators of the SSA series. Top right, the associated servo control system SMC-Mini with control panel. Servomold.

Erbach/Germany, October 2023 – For long-term reliable, 100% precise and powerful execution of linear movements in injection mold tools, Servomold has developed the new servo linear actuators of the SLA series as well as the equally new compact servo worm actuators of the SSA series. They offer high-performance as well as clean, oil-free and thus optimally cleanroom-suitable alternatives to hydraulic and pneumatic cylinders traditionally used to perform translational slider, core or platen movements in injection mold tools. The actuators, which are suitable for both new molds and retrofit applications, are available at short notice in performance classes from 4 kN to 50 kN. Special solutions with thrust forces up to 150 kN and rust-proof versions are available on request. The market launch of the new actuators will take place at Fakuma 2023 at booth A2-2111 in hall A2.

The SLA types are available in five sizes. The three smaller actuators are equipped with ball screw spindles as standard, but can also be optionally supplied with roller screw spindles that can withstand higher loads over longer periods. The two larger versions are available solely with roller screw spindles. To achieve even higher forces or to equalize the force distribution, the SLA variants can be equipped with several spindles according to customer specifications. The SSA servo worm actuator, which is available in only one size, has a particularly flat design with a 90-degree arrangement of the drive unit. The specific ball screw and roller screw spindles can be configured with pitches of 2, 5 or 10 mm in any length for up to more than 1000 mm stroke. All versions offer high nominal thrust forces thanks to an integrated gear stage, which can be supplemented by an additional planetary gearbox.

In addition to precise positioning and repeat accuracy, their common advantages include permanently high forces and speeds, which are realized regardless of the process status. The movement profiles can be freely and individually defined and called up via the Servomold control units in order to optimize the sequences in the injection molding process. For the mold, controlled and gentle movements mean less wear, higher availability and significantly longer longevity. The easy interchangeability of the ball and roller screw spindles simplifies maintenance work.

Managing Director Thomas Meister comments: “Even before the official market launch, we have already won customers for pilot applications of our new linear actuators, which offer maximum flexibility with different spindle systems and individually configurable servo motors. Such systems are currently in continuous operation at Wild & Küpfer in Switzerland and at Avenue Mold Solutions in Ireland, which belongs to the Nolato Group. Thanks to the consistently positive experience gained there, and not least because of our reputation as a reliable, innovative specialist for the automation of injection mold tools, we have since been able to start projects with a number of further well-known companies from the medical technology sector.“

In addition to the new linear actuators, Servomold will be showcasing the SMC (Servo MoldControl) as a novelty at Fakuma 2023, a newly developed control unit generation for servo amplifiers that will be available on the market from 2024. Characteristics are the intuitive operability via the uniformly used touch panel as well as the automatic switching between different encoder systems. The trade show presentation will also focus on the portfolio of cost-efficient, standardized servo system components. In addition to servo-electric single to fourfold unscrewing units and worm unscrewing units for unscrewing threads, this also includes complete unscrewing halves ready for operation, high-performance servo drive units, space-saving indexing plates that can be integrated, thread core sets and rotating thread core cooling systems for unscrewing devices.

www.servomold.com

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Constantia Flexibles wins Green Packaging Star Award for cutting-edge mono-material packaging

Constantia Flexibles scoops the Green Packaging Star Award for its mono-material packaging solution EcoLamHighPlus. The pioneering packaging solution from the Viennese packaging manufacturer is recyclable and has a high oxygen and water vapour barrier that is even comparable to multi-material solutions.

When it comes to packaging, sustainability and product safety often do not go hand in hand. That is why Constantia Flexibles is continuously investing in the development of environmentally friendly, recyclable materials that also provide maximum protection for the packaged goods. Mono-material solutions are the perfect way to combine the two, as they are easy and cost-effective to recycle (circular economy) and can also provide a high barrier function when processed professionally. With EcoLamHighPlus, the packaging company has developed a mono-material laminate that is not only recyclable but also has a barrier function comparable to multi-material laminates. For this innovation, Constantia Flexibles received the Green Packaging Star Award yesterday at the award event.

EcoLamHighPlus: The mono-material superstar
The mono-material packaging solution has a particularly high barrier to oxygen and water vapor, close to that of a PE-PET-aluminum (triplex) composite. This makes it a perfect fit as a sustainable alternative for various applications such as packaging for wet wipes, nuts, baby food, fruit juices, and coffee. Constantia Flexibles chose PE as the laminate base because it can be recycled in a well-established recycling stream and there is already a market for recycled material (PCR). It therefore remains part of the circular economy. To demonstrate recyclability, the laminate was certified according to the RecyClass validation process.

The Green Packaging Star Award
Launched in 2008, the Green Packaging Star Award is presented annually by Kompack magazine and the Austrian Research Institute for Chemistry. It recognizes companies for their sustainable packaging solutions and improved packaging processes. The best environmentally friendly products, corporate philosophies and production processes in the packaging industry are honored in four categories. By winning the Green Packaging Star Award, Constantia Flexibles also qualified for the WorldStar Award, presented by the World Packaging Organization (WPO).

“Sustainability is the core value that guides us in everything we do. We realized very early on that in the long run, multi-material laminates would have to be replaced by mono-material laminates to facilitate a circular economy. With EcoLamHighPlus, we have succeeded in developing a mono-material solution that meets all our customers’ requirements,” says Pim Vervaat, CEO of Constantia Flexibles. “We are particularly proud to receive the Green Packaging Star Award for this innovative packaging solution. It is an important contribution to reducing the carbon footprint of everyday consumer purchases,” says Vervaat.

https://www.cflex.com/

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Danimer Scientific and Chevron Phillips Chemical Expand Collaboration to Include Application Development for Rinnovo Polymers

BAINBRIDGE, Ga.–(BUSINESS WIRE)– Danimer Scientific, Inc. (NYSE: DNMR) (“Danimer” or the “Company”), a leading next-generation bioplastics company focused on the development and production of biodegradable materials, today announced it is expanding its collaboration with Chevron Phillips Chemical (“CPChem”) to explore development and commercialization of cast extrusion films, blown extrusion films, injection molded parts and rotational molded parts using Rinnovo polymers produced in a loop slurry reactor process.

Rinnovo is a type of polyhydroxyalkanoate (“PHA”) synthesized from lactones produced using Danimer’s proprietary Novo22 catalyst technology, which can be used in the production of biodegradable alternatives to traditional plastics. The collaboration expands on Danimer and CPChem’s previously announced agreement, in which Danimer is evaluating the use of CPChem’s loop slurry reactor design to develop a continuous reactor system in the manufacturing process for Rinnovo.

Stephen E. Croskrey, chief executive officer of Danimer, said, “Our business relationship with CPChem continues to yield results, and we’re excited for the further opportunities that lie ahead. CPChem’s Research and Technology lab in Bartlesville, Oklahoma, is a premier facility staffed with world-class talent that we believe will accelerate the path toward adoption of Rinnovo materials in high-volume applications that will assist in lowering the cost to serve key markets.”

Opened in 1950 by Phillips 66, CPChem’s Bartlesville facility contains first-class research equipment allowing for rapid testing of products across various processing conditions. Additionally, the facility’s testing and analytical capabilities provide a more rapid feedback loop, accelerating the development and optimization of resin formulations.

“We continue to be excited about the potential of our MarTECH process technology and related collaborations to advance Danimer’s Rinnovo, another CPChem initiative that can help accelerate change for a more sustainable future,” said Venki Chandrashekar, CPChem vice president of research and technology.

www.DanimerScientific.com.

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“Smart Nanocomposites” For Wearable Electronics, Vehicles, And Buildings: Thermoelectric Generators With Graphene Nanotubes

• Small, lightweight, stretchable, cost-efficient thermoelectric devices signify a breakthrough in sustainable energy development and waste heat recovery.
• Next-gen flexible energy harvesting systems will owe their efficiency to the integration of graphene nanotubes. They offer easy processability, stable thermoelectric performance, flexibility, and robust mechanical properties.
• Nanocomposites have high market potential in manufacturing generators for medical and smart wearables, vehicles sensors, and efficient building management.

Around half of the world’s useful energy is wasted as heat due to the limited efficiency of energy conversion devices. For example, one-third of a vehicle’s energy dissipates as waste heat in exhaust gases. At the same time, vehicles contain more and more electronic devices requiring electrical energy. As another example, lightweight wearable sensors for health and environmental monitoring are also becoming increasingly demanding. The potential to convert waste heat or solar energy into useful electrical power has emerged as an opportunity for more sustainable energy management. Convenient thermoelectric generators (TEGs) currently have only low effectiveness and a relatively large size and weight. Based on expensive or corrosion-vulnerable materials, they are rigid and often contain toxic elements.

Recently developed, easy-to-process, self-supporting and flexible nonwoven nanocomposite sheets demonstrate excellent thermoelectric properties combined with good mechanical robustness. A recent paper in ACS Applied Nano Materials described how researches combined a thermoplastic polyurethane (TPU) with TUBALLTM graphene nanotubes to fabricate a nanocomposite material capable of harvesting electrical energy from sources of waste heat.

Thanks to their high aspect ratio and specific surface area, graphene nanotubes provide TPU with electrical conductivity, making it possible to achieve high thermoelectrical performance while maintaining or improving mechanical properties. “Stiffness, strength, and tensile toughness were improved by 7, 25, and 250 times compared to buckypapers, respectively. Nanocomposite sheet shows low electrical resistivity of 7.5*10-3 Ohm×cm, high Young’s modulus of 1.8 GPa, failure strength of 80 MPa, and elongation at break of 41%,” said Dr. Beate Krause, Group Leader, Leibniz-Institut für Polymerforschung Dresden e. V.

Graphene nanotubes, being a fundamentally new material, provide an opportunity to replace current TEG materials with more environmentally friendly ones. The sensors powered by such thermoelectric generators could act as a “smart skin” for vehicles and buildings, providing sensoring capabilities to monitor performance and prevent potential issues before they lead to breakdowns, ensuring optimal operational efficiency. In aircraft, no-wire nanocomposites could serve as stand-alone sensors for monitoring deicing systems, eliminating the need for an extensive network of electrical cables. The high flexibility, strength, and reliability of graphene nanotube-enabled thermoelectric materials also extend their applications into the realm of smart wearable and medical devices.

www.ipfdd.de

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Borealis Among First To Successfully Complete Operation Clean Sweep Certification

• Borealis is among the first plastics producers to achieve the Operation Clean Sweep Certification.
• Third party external audits were successfully completed in two locations in Belgium.
• European Industry stewardship certification program brings entire plastics value chain together to achieve zero pellet loss.

Borealis announces that two of its key sites in Belgium, Kallo and Antwerp, have been certified by Operation Clean Sweep, an international initiative aimed at preventing pellet loss. After extensive third-party audits according to the Operation Clean Sweep Standard in December 2023, both locations achieved the Operation Clean Sweep Certificate, a unified and equitable certification scheme for pellet handlers across the entire value chain. This recognition comes after contributing to the development of the Operation Clean Sweep Standard via a successful pilot audit in 2021 and underscores the company’s commitment to environmental sustainability and responsible business practices. and underscores the company’s commitment to environmental sustainability and responsible business practices.

The Operation Clean Sweep Standard is the next evolution of an international program dedicated to preventing the loss of plastic pellets during manufacturing, transportation and final conversion processes. Plastic pellets, also known as nurdles, are small pre-production plastic particles that, if improperly managed, can contribute to water pollution and harm aquatic/marine life. The program provides industry-specific guidelines and best practices to ensure the proper handling and containment of plastic pellets, ultimately minimizing the risk of environmental impact.

As part of its unwavering commitment to Operation Clean Sweep, Borealis has implemented all requirements to fully comply with the Operation Clean Sweep Standard and consequently put in place a comprehensive set of on-site measures aimed at preventing and responding to pellet spills, should they occur. Notable initiatives include the installation of big and small preventive measures to keep pellets in their designated systems as well as retention measures such as screens, pellet separators, and skimmers at various operating sites. These measures are consistent with the company’s commitment to environmental stewardship and ensure that plastic pellets are contained within the facilities. Borealis’ proactive approach is designed to test and refine processes to ensure that the company’s operations meet the highest standards of pellet containment and prevent any unintentional release into the environment. Borealis aims to have all of its polyolefin locations Operation Clean Sweep certified by the end of 2024.

“Receiving the Operation Clean Sweep Certificate is a testament to our ongoing commitment to environmental responsibility and emphasizes our purpose of re-inventing essentials for sustainable living. By actively participating in initiatives such as Operation Clean Sweep, Borealis continues to research and implement innovative solutions to reduce its environmental footprint across all its operations. The Operation Clean Sweep Certificate serves as a benchmark for our ongoing efforts to build a prosperous and sustainable future for all,” says Thomas Gangl, Borealis CEO.

www.borealisgroup.com

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Mondi Hosts First-Of-Its-Kind Round Table To Tackle Used Paper Bags From Construction

• On 16 November 2023, a group of industry leaders came together to a round table in Spain to talk about how to boost the circularity of paper bags in the construction industry.
• The project aimed at finding solutions how to scale up the collection, sorting and recycling of used paper bags, and reduce waste.
• The round table followed a pilot project in which Mondi has already been collaborating with partners in the construction industry in Spain to increase the circularity of used paper bags.
• New circularity approach provides template for more collaborators and industry leaders to join or replicate across Europe.

16 January 2024 –Mondi, a global leader in packaging and paper, has brought together industry leaders in an expert round table to discuss how to improve the circularity of used paper bags in the construction industry. The event, which was held on 16 November 2023 in Madrid, looked at how to build systems that will prevent the disposal of used paper bags, working towards implementing a process of efficient collection, sorting, and recycling that can be managed on an industrial scale.

The partners attending were representatives from different parts of the value chain, namely Mondi, Envalora, Neinor Homes, OHLA, Arpada, Macotran, RCD Asociacion, S. Solís, Uder, Alier, Saint-Gobain and CoCircular. These like-minded industry leaders share a vision of boosting the circularity of paper bags used in the construction industry and see collaboration and stakeholder dialogue as a critical activity to achieve this.

The event follows a successful pilot project driven by Mondi, which set up a collection and recycling system for used paper bags in Spain. The project was initiated because paper bags used in the construction industry are currently not recycled at scale, resulting in valuable fibres being lost. In this pilot, different construction companies and specialised collectors for construction and demolition waste teamed up to manage the collection of used paper bags at construction sites, transportation, and the reprocessing of the used paper bags. This pilot provides a proof of concept to increase the circularity of used paper bags.

Carlos Martinez Ezquerra, Circular Economy Manager Flexible Packaging at Mondi says: “Improving the circularity of used paper bags in this industry is vital and our successful Spanish pilot project shows that it can become reality – but Mondi cannot do it alone. We need committed partners at every stage of the value chain to collaborate closely and create a successful model that can close the loop.

“This initiative – the first of its kind in Spain – is clear illustration of our commitment to working with industry partners across the value chain to increase recycling rates for used paper bags – and helps us set up an approach that can be scaled throughout Europe and across other industries.”

www.mondigroup.com

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FIRST CORPORATION SRL SELECTS SUSTAINABLE LURAN S ECO MATERIAL FROM INEOS STYROLUTION

INEOS Styrolution, the global leader in styrenics, today announced that EdilPlast SRL, part of First Corporation group, has chosen the company’s sustainable styrenics solutions for their latest generation of building products. First Corporation group, leader since 1966 in the production of plastic products for buildings, offers a wide range of solutions, from the ground to the roof, entirely made in Italy and distributed throughout the world. EdilPlast SRL, with the goal of constant innovation and development, has selected INEOS Styrolution’s Luran S ECO materials for Cover Innovation, a new roofing sheet solution.

Luran S is an ASA (acrylonitrile styrene acrylate) polymer that offers superior long-term performance when exposed to UV light and heat. Its low maintenance and high weather resistance make Luran S the best material for a wide range of outdoor applications. Mixing with PVC or covering over PVC makes it perfect for applications such as roof tiles, gutters or drain down pipes. Luran S ECO is INEOS Styrolution’s first sustainable ASA solution with up to 39% lower carbon footprint. The use of these materials will allow EdilPlast to use bio-attributed raw materials from 30% to 50%.

Giulio Mantelli, President of First Corporation Group and creator of Cover Innovation, states: “INEOS Styrolution has allowed us to reduce our ecological footprint by using sustainable materials in our production. Indeed, the new material has proven to be an optimal solution for products exposed to atmospheric agents. Cover Innovation products are a tangible result of First Corporation Group’s R&D to make 100% eco-sustainable and recyclable products.” Olivia Vigano, Key Account Manager at INEOS Styrolution, adds: “I am very excited that INEOS Styrolution is able to offer sustainable material that helps EdilPlast SRL reduce its own carbon footprint as well as that of the companies involved in the distribution process.”

www.ineos-styrolution.com

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MICROMETAL IS AWARDED ISO 13485 MEDICAL DEVICES ACCREDITATION

Micrometal GmbH, a pioneer in the development of the photo chemical etching (PCE) process, is delighted to confirm that it has once again been awarded with the ISO 13485 accreditation, crucial in the company’s mission to bring its next-generation precision metal fabrication technology to all relevant sectors of industry micrometal’s years working in the medical device sector has demonstrated the imperative for flawless precision metal parts and components due to the critical nature of these devices. Even the slightest imperfections can lead to malfunctions, compromised patient safety, and regulatory non-compliance. Therefore, ensuring perfection is vital to maintain the reliability and efficacy of medical devices, supporting accurate diagnoses, treatments, and patient outcomes. micrometal’s PCE process stands out as an ideal technology for achieving this level of precision. Its intricacy allows for the production of highly detailed and complex parts with minimal material stress, preserving the integrity of the metal and eliminating the risk of burrs or distortions. Additionally, the process offers exceptional repeatability and tight tolerances, guaranteeing consistent quality across large-scale production. This makes PCE exceptionally well-suited for crafting intricate, burr-free, and dimensionally accurate parts that adhere to the stringent requirements of the medical device sector.

Jochen Kern, Head of Sales and Marketing at micrometal says, “ISO 13485 accreditation is of paramount importance for a subcontract precision metal part manufacturer like micrometal, as it signifies our compliance with rigorous quality management standards specific to the medical device industry. This accreditation demonstrates our commitment to producing components via our next generation PCE process that adhere to the highest levels of quality, safety, and traceability, critical for medical devices where precision, reliability, and consistency are non-negotiable. ISO 13485 not only enhances our credibility and marketability within the healthcare sector, but also ensures seamless collaboration with medical device companies by aligning their processes with industry best practices, ultimately contributing to the delivery of safe and effective medical products.”

ISO 13485 is a quality management standard specifically tailored for the medical device industry, and was developed to address the unique regulatory and safety demands of this sector. Medical devices directly impact human health and safety, necessitating a comprehensive framework that ensures consistent adherence to stringent quality controls. ISO 13485 was conceived to provide a standardized approach to quality management, encompassing design, development, production, and post-market activities, while considering the critical aspects of risk management, process validation, and traceability thatare paramount in healthcare applications. By establishing a clear and harmonized set of guidelines, ISO 13485 facilitates compliance with global regulatory requirements, streamlines communication across the supply chain, and instills confidence in the safety and reliability of medical devices.

Kern continues, “From our perspective at micrometal, ISO 13485 certification underscores a profound dedication to the medical device sector and signifies a superior level of service. By meeting the stringent requirements of this industry-specific quality management standard, we have demonstrated our unwavering commitment to delivering products and services of the highest quality, precision, and reliability. ISO 13485 not only ensures compliance with rigorous regulatory standards but also showcases a proactive approach to risk management, process optimization, and continuous improvement. This commitment enhances trust among medical device manufacturers and end-users, affirming our capability to contribute to the development and production of safe and effective medical devices, thereby solidifying our position as a valued partner in the healthcare ecosystem.”

www.micrometal.de

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Team Sonnenwagen On The Home Stretch To More Sustainable Mobility

•  Victory in qualifying, start from pole position.
•  In the leading group during the race.
•  A total of 38 teams competed in the world’s toughest solar car race.
•  More than 3,000 kilometers through the Australian outback.

For the third time in a row, Team Sonnenwagen took on the challenge of participating in the world’s toughest solar car race across the Australian outback – the Bridgestone World Solar Challenge. From October 22 to 29, the students from RWTH Aachen University and Aachen University of Applied Sciences did well with their self-developed vehicle “Covestro Adelie”: Despite challenging climatic conditions, they were able to maintain an average speed of around 80 kilometers per hour on the more than 3,000-kilometer route from Darwin to Adelaide. In a strong competitive environment, they positioned themselves among the top five cars, but in the harshness of the race, an accident finally occurred, which fortunately was mild, but forced the team to abandon the race.

“For me, Team Sonnenwagen had already won even before the race! Team Sonnenwagen had captured the hearts and minds and the collective enthusiasm of all Covestro employees around the globe,” says Sucheta Govil, Chief Commercial Officer of Covestro. “The team grabbed its rightful first place in qualifying and set its sights on victory from the start from pole position. The Covestro team was integral in its support. Yes, support to the students via innovative material developments but also fully involved throughout the race. And the Aachen-based team did its part: With their efficient car design and sophisticated driving performance, they led from the very front in performance, in design and in resilience, guts and stamina. I’m very proud of the team!”

“Of course, risk always rides along, especially if you want to achieve a top position,” says Simon Zaers from Team Sonnenwagen. “Nevertheless, our intensive development work of around two years really paid off, especially because we also attached importance to a safe design. It played its part in ensuring that no one was injured in the accident. We were also able to gain a lot of valuable experience for the construction of our next solar runabout, with which we would like to participate in the World Solar Challenge 2025. Together with the other teams, we continue to pursue our goal of enabling more sustainable mobility with innovative designs – powered only by the power of the sun.”

Covestro shares the enthusiasm of the Aachen team and has been supporting it as a main sponsor for around five years. The company is convinced that high-performance plastics are the key to climate-neutral and circular mobility in the future, and is working with customers and partners to develop material innovations and new recycling technologies to achieve this.

Covestro also believes that the 50-strong Sonnenwagen team is on the right track in terms of cooperation: from development and design to the race itself, nine departments worked closely together to optimize aerodynamics and electrical engineering, the chassis, the powertrain and, not least, the driving strategy. The result after more than 200,000 hours of calculations for the outer shape and around 10,000 workshop hours for the body is impressive – and weighs a lot: the structure of the Adelie weighs in at 16 percent less than its predecessor, and the chassis even weighs a fifth less. These improvements are also due to materials from Covestro.

“After the race is before the race,” sums up Lina Schwering, 1st Chairwoman of Team Sonnenwagen. “We will also learn from this competition and continue to optimize our design with a partially new team, just as the other teams are doing. There are very many parameters on whose interaction the race will be decided, and consistency and the will to consistently learn from experience will ultimately lead to the goal. However, this race has also shown us that in the end it also depends on a certain quantum of luck.”

www.covestro.com.

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Tube 2024: The sawing and cutting industry shows off its innovations

From small drinking water pipes in the home, to large gas pipelines on the ocean floor: tubes must be cut to size for all applications. For this reason, the sawing and cutting industry will also be a focal point at Tube 2024 – the industry gathering at Messe Düsseldorf from 15 to 19 April 2024. Thanks to the latest technologies, the processes of sawing and cutting are becoming more and more fast and precise. This allows material and energy to be saved, contributing to the sustainability of the industry. At the same time, job security is increasing, making the sector more attractive to skilled workers.

Increasing digitalisation is also helping to strengthen the image as innovative automation solutions are relieving employees of physically heavy and repetitive tasks. Major changes are also being seen among clients, mainly thanks to the transformation of the energy sector. According to Holger Ade, head of economic and energy policy at Wirtschaftsverband Stahl- und Metallverarbeitung e.V., those currently coming out on top on the customer side include, for example, suppliers of components for wind turbines and for power and water networks. E-mobility is also gaining in importance, which is also having a positive impact on the machining sector, notes the company Schwarze-Robitec.

An industry on the move
Where does the sawing and cutting industry stand at the moment? What are the latest trends? Where are future challenges lurking? Where are opportunities hiding? These are all questions that will be answered at the upcoming Tube in April 2024. Machine and tool manufacturers and suppliers to the sawing and cutting industry will present their innovations and seek dialogue with customers, partners and suppliers. The users come from all different industries. In addition to the representatives from the pipe industry, metal and steel processors are just as much a part of it as the specialists in mechanical engineering. The chemical, pharmaceutical and automotive industries are also keeping a close eye on sawing and cutting technology.

All this will ensure that Tube, from 15 to 19 April 2024 at the Düsseldorf exhibition space, will once again be an unmissable event. This is the case for the tube bending machine manufacturer, Schwarze-Robitec: “For us, Tube has been the most important trade show and industry meeting for decades.”

https://www.tube-tradefair.com/ 

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